A new or modified treatment facility or system utilizing a complex or novel treatment process or very large facilities such as surface water treatment plants require the submission of a Start-up Plan for review and approval by the Water and Wastewater Treatment Program. A Start-up Plan may not be required for a simple treatment process or for a small facility as the start-up requirements may be specified on the Approval To Construct certificate. Start-up requirements will be determined on a project-by-project basis by the Water and Wastewater Treatment program.
Prior to start-up the following action items must be completed:
- Submission of an Approval Of Construction Application
- Submission of an Engineer's Certificate Of Completion Form
- An approved Start-up Plan (if required)
- A draft O&M manual (minimum content is startup, shutdown and emergency procedures)
- Certified bacteriologic lab reports
- Construction test documentation (pressure or leak tests, etc.)
- Instrument calibration sheets for instruments to be used during Initial Testing
- A final construction inspection of the treatment facility or system by Water and Wastewater Treatment Program staff
Additional items may be required by the Water and Wastewater Treatment Program prior to start-up. When the action items are complete an Approval To Commence Operations certificate is issued by the Water and Wastewater Treatment Program to allow Initial Testing of the treatment facility or system to proceed.
Initial Testing consists of two distinct testing phases: Validation Testing and Commissioning Testing. Validation Testing commences immediately upon start-up of the system. Validating Testing is conducted per the methods and procedures described in the approved Start-up Plan or as stipulated on the Approval To Commence Operations certificate. Validation Testing provides verification that the treatment process is working as designed. During Validation Testing finished water from the facility or system must be properly disposed and cannot be released to the water distribution system.
When Validation Testing is successfully completed, the testing results are submitted to the Department by the certified operator under a signed cover letter stating that the operator personally witnessed the testing and that the results are accurate to the best of his/her knowledge. After reviewing and approving the results, the Department authorizes the treatment facility or system to immediately go into the Commissioning Testing phase. At this point finished water may be released from the facility or system into the distribution system.
Commissioning Testing commences immediately after Validation Testing. Commissioning Testing is conducted per the methods and procedures described in the approved Start-up Plan or as stipulated on the Approval To Commence Operations certificate. Commissioning Testing verifies the performance of the treatment process in normal operation.
When Commissioning Testing is successfully complete, the testing results are submitted to the Department by the certified operator under a signed cover letter stating that the operator personally witnessed the testing and that the results are accurate to the best of his/her knowledge.
Upon successful completion of Validation and Commissioning Testing, the following documentation must be submitted to the Department:
- An Engineer’s Certificate Of Completion
- Performance testing data, laboratory analyses and evaluation reports as required per the previously approved Start-up Plan or as stipulated on the Approval To Commence Operations certificate
- A full set of sealed, engineered as-built design drawings
The Water and Wastewater Treatment Program will review and approve the submitted material and issue an Approval of Construction certificate.